Screw Barrel

• Screw material：The screw element is made of wear-resistant material and nitrided steel.
• Screw hardness：HV950.
• Barrel material：barrel wear-resistant material, nitrided steel.
• Barrel hardness：HV 1050.
• Screw diameter：65mm.
• L / D：44.
• Cartridge heater Cast copper for the first three zones, cast aluminum for the rest.
• Total heating power：50kw.
• Cooling mode: Circulating water pump: motor power 0.55kw.

Vacuum

• Type of vacuum pump: Roots-Roots-water ring pump set, three-stage vacuum system.
• Ultimate vacuum degree: ≤10Pa.
• Maximum pumping volume: 150L/S.
• Operating vacuum degree: ≤300Pa.
• Vacuum tank material: SS304.
• With Feeding device.
• Two vacuum degassing ports, one natural degassing port..

Hydraulic Screen Exchanger

• Hydraulic drive: manual control, hydraulic screen changer.
• Structural mode: double column Two station.
• Heating method: stainless steel heating rod heating.

Melt Pump

• Pump Drive Connection: Cardan Shaft Connectors.
• Gearbox+AC Motor.
• Pressure sensor: GEFRAN/GRAEFE is used in front of the pump, and domestically produced after the pump in front of the mesh.

T-die

• Structure: Hanger runner (JC time brand).
  
• Material: High-quality die steel.
  
• The runner in the mold is chrome-plated, and the minimum thickness of the chrome-plated layer is 0.03-0.05mm.
  
• Polished to mirror surface (cavity Ra 0.1um, die lip Ra 0.05um).

Three -roller calender

• Coaxiality: ≤0.005mm.
• Surface finish of roller: Ra≤0.016um.
• Roll surface hardness: HRC58-62.
• Chrome plating thickness:≥0.08mm.
• Gearbox+Motor
• Transmission power: 4.4Kw.
• Three-roller gap adjustment method: Hydraulic opening and closing, manual worm gear and worm fine adjustment, with self-locking function, safety emergency stop switch, synchronous control system.
• Three-roller form: Horizontal J shape.
• Three-roller wall panel: overall solid steel plate.
• Three-roller bearing: Japan NSK.
• Rotary joint: domestic high quality.
• The three rollers have mechanical fixed limit and safety pull switch.

Roller Temperature Controller

• Cooling medium: softened and purified water.
• Temperature control range: room temperature to 100 ℃.
• Temperature control accuracy: ±1℃.
• Water pump: stainless steel pump.
• Power: 4KW.
• The condenser adopts double parallel type to enhance cooling.
• Water valve: pneumatic angle seat valve.
• The installation position is on the side of the cooling bracket, which is convenient to move and maintain.

Cooling Supporting Frame & Side Trimming Unit

• Bracket Length: 5m.
• Bracket of pulling rollers (no power):Aluminum rollers.
• Specification:Φ70×800mm.
• Trimming device: 2 round knives.
• Waste edge winding device: 2 sets.
• Equipped with static eliminator: 1 set.
• Online crusher air delivery: 1 set.

Turrent Winder

• Form: double station flip.
• Control: Automatic fixed length counting.
• Rewinding diameter: ＜800mm.
• Specifications: paper tube core 3 inches.

Electrical Control System

• Operation panel: Delta.
  
• PLC: DELTA.
  
• Main inverter: Inovance.
  
• Contactor: Schneider/Siemens.
  
• Relay: Schneider/Omron.
  
• Low voltage circuit breaker: Schneider.
  
• Air switch: Schneider /Chint.
  
• Button switch, indicator light: Schneider/Siemens.
  
• Display table: Autonics.

• Specifications: Ф200×800mm
  
• Upper roller Material: nitrile rubber roller
  
• Lower roller Material: chrome-plated steel roll
  
• Gearbox+Motor
  
• Power: 3KW
  
• Synchronized with three rolls can also be independent

Drive

• Motor：AC motor.
• Power: 90kw-6.
• High Torque:Gearbox.
• Bearings:NSK.
• Connection mode: direct connection.
• Mainframe height form: steel platform.

• Mixer, vacuum feeders.
• Color dosing feeder（optional).
• Two hoppers, one for new material, one for flakes.
• JWP  75/44 parallel twin screw extruder.