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Single Layer Plastic Sheet Extruder
The ZHP-900 Single Layer PP Sheet Extruder is designed with a focus on durability, ease of maintenance, and long-term reliability. This PP sheet extruder features a high degree of automation, complemented by an intuitive man-machine interface for straightforward operation. Its optimized screw design enhances plasticizing and mixing effects, ensuring high output efficiency. The extruder supports continuous production without the need for stopping, enhancing productivity. The calendering roll’s inner tank has a spiral groove design, offering excellent cooling effects and strong rigidity. Additionally, the calendering roller uses an independent temperature control system, seamlessly meeting various technological requirements.
The ZHP-900 Single Layer PP Sheet Extruder utilizes a casting extrusion design specifically engineered to meet the high plasticization requirements of sheets, ensuring uniform mixing and high-quality sheet production. This versatile PP sheet extruder adapts to various production needs, making it ideal for PP sheet extrusion, HIPS sheet extrusion, PE sheet extrusion, and other plastic sheet applications. The machine accessories are sourced from well-known domestic and international brands, guaranteeing high efficiency and stability throughout the production process. This extruder is perfect for producing plastic packaging products, thermoforming products, and printing products, providing a reliable solution for diverse plastic sheet extrusion requirements.
Technical Parameters
Model
ZHP-900/110
ZHP-900/115
ZHP-900/120
Width Of Die Head
900mm
900mm
900mm
Material
PP.PS.PE
PP.PS.PE
PP.PS.PE
Width Of Sheet
PP,PE:820mm.PS:700mm
PP,PE:820mm.PS:700mm
PP,PE:820mm.PS:700mm
Three Roller Size
Ф350*900mm*3
Ф450*900mm*3
Ф450*900mm*3
Thickness Of Sheet
PP.PE:0.3-2.5mmPS:0.15-2mm
PP.PE:0.3-2.5mmPS:0.15-2mm
PP.PE:0.3-2.5mmPS:0.15-2mm
Screw Size
Ф110 1:32
Ф115 1:33
Ф120 1:33
Motor Power
55kw
75kw
110kw
Heating Power
40 kw
45kw
50kw
Water Consumption
50-100L/min
50-100L/min
50-100L/min
Capacity
150-200kg/h
200-250kg/h
250-300kg/h
Dimension
12*1.8*2.2m
13*1.8*2.2m
13.5*1.8*2.2m
Weight
7500kg
9500kg
11000kg
2D View
Equipment configuration
Screw Barrel
Screw material：Screw material Screw elements are made with wear resistant material 58 Cr13.
Screw hardness : HV950.
Barrel material : 3:8CrMoAlA.
Barrelhardness :HV 1050.
Screw diameter : 110mm.
L/D : 32：1.
Barrel zone : 5 zones,Cast aluminum heating ring.
Total heating power : About 35kw.
Barrel coolingway: water-cooling.
Brand : Zhoushang.
AC motor
Brand : Siemens
Power :55Kw-6P
Gearbox : Reduction Box(250 type). The body of the gearbox is made from cast steel. The accuracy of gear is GB10095-88.6 degree. Tooth surface hardness is HRC54~62. The teeth deal with grinding and peeling eventually, which provides different characteristics of damping, antifriction, low-noise, long using period etc.
Main reduction box brand : Jiangsu International Trade Zhoushang JINHONG
Heating method: stainless steel heating rod heating.
Material : 38CrMoAl
Heating Power: 6KW
Model: Φ200mm
Melt Pump
Pump Drive Connection: Cardan Shaft Connectors.
Gearbox+AC Motor.
Pressure sensor: GEFRAN/GRAEFE is used in front of the pump, and domestically produced after the pump in front of the mesh.
T-die
Structure: Hanger runner (JC time brand).
Material: High-quality die steel.
The runner in the mold is chrome-plated, and the minimum thickness of the chrome-plated layer is 0.03-0.05mm.
Polished to mirror surface (cavity Ra 0.1um, die lip Ra 0.05um).
Material: Cr 40
Heat : Heating through heating tube
Heating power: 20KW、
Heating zones: 5
Three -roller calender
Coaxiality: ≤0.005mm.
Surface finish of roller: Ra≤0.016um.
Roll surface hardness: HRC58-62.
Chrome plating thickness:≥0.08mm.
Gearbox+Motor
Transmission power: 4.4Kw.
Three-roller gap adjustment method: Hydraulic opening and closing, manual worm gear and worm fine adjustment, with self-locking function, safety emergency stop switch, synchronous control system.
