Screw Barrel

• Screw material：Screw material Screw elements are made with wear resistant material 58 Cr13.
• Screw hardness : HV950.
• Barrel material :  3:8CrMoAlA.
• Barrel hardness :HV 1050.
• Screw diameter : 110mm, 80mm
• L/D :  32：1, 1:30
• Barrel zone : 5 zones, Cast aluminum heating ring.
• Barrel cooling way: water-cooling.
• Brand : Zhoushang.

AC motor

• Brand : Siemens
• Gearbox : Reduction Box(250 type). The body of the gearbox is made from cast steel. The accuracy of gear is GB10095-88.6 degree. Tooth surface hardness is HRC54~62. The teeth deal with grinding and peeling eventually, which provides different characteristics of damping, antifriction, low-noise, long using period etc.
• Main reduction box brand : Jiangsu International Trade Zhoushang JINHONG
• Meshing mode : Skew tooth surface
• Heat treatment : Carburizing gear grinding
• Connection way: Direct connection

Hydraulic Screen Exchanger

• Hydraulic drive: manual control, hydraulic screen changer.
• Structural mode: double column Two station.
• Heating method: stainless steel heating rod heating.
• Material : 38CrMoAl
• Model:  Φ200mm

Melt Pump

• Pump Drive Connection: Cardan Shaft Connectors.
• Gearbox+AC Motor.
• Pressure sensor: GEFRAN/GRAEFE is used in front of the pump, and domestically produced after the pump in front of the mesh.

T-die

• Structure: Hanger runner (JC time brand).
• Material: High-quality die steel.
• The runner in the mold is chrome-plated, and the minimum thickness of the chrome-plated layer is 0.03-0.05mm.
• Polished to mirror surface (cavity Ra 0.1um, die lip Ra 0.05um).
• Material: Cr 40
• Heat : Heating through heating tube
• Heating zones: 5

Three -roller calender

• Coaxiality: ≤0.005mm.
• Surface finish of roller: Ra≤0.016um.
• Roll surface hardness: HRC58-62.
• Chrome plating thickness:≥0.08mm.
• Gearbox+Motor
• Transmission power: 4.4Kw.
• Three-roller gap adjustment method: Hydraulic opening and closing, manual worm gear and worm fine adjustment, with self-locking function, safety emergency stop switch, synchronous control system.
• Three-roller form: Horizontal J shape.
• Three-roller wall panel: overall solid steel plate.
• Three-roller bearing: Japan NSK.
• Rotary joint: domestic high quality.
• The three rollers have mechanical fixed limit and safety pull switch.

Roller Temperature Controller

• Cooling medium: softened and purified water.
• Temperature control range: room temperature to 100 ℃.
• Temperature control accuracy: ±1℃.
• Water pump: stainless steel pump.
• The condenser adopts double parallel type to enhance cooling.
• Water valve: pneumatic angle seat valve.
• The installation position is on the side of the cooling bracket, which is convenient to move and maintain.

Cooling Supporting Frame & Side Trimming Unit

• Bracket Length: 5m.
• Bracket of pulling rollers (no power):Aluminum rollers.
• Specification:Φ70×800mm.
• Trimming device: 2 round knives.
• Waste edge winding device: 2 sets.
• Equipped with static eliminator: 1 set.
• Online crusher air delivery: 1 set.

Turrent Winder

• Form: double station flip.
• Control: Automatic fixed length counting.
• Rewinding diameter: ＜800mm.
• Specifications: paper tube core 3 inches.

Electrical Control System

• Operation panel: TRIO
• PLC: TRIO
• Main inverter: HOLIF
• Contactor: Schneider/Siemens.
• Relay: Schneider/Omron.
• Low voltage circuit breaker: Schneider.
• Air switch: Schneider /Chint.
• Button switch, indicator light: Schneider/Siemens.
• Display table: Flexm

• Specifications: Ф200×800mm
• Upper roller Material: nitrile rubber roller
• Lower roller Material: chrome-plated steel roll
• Gearbox+Motor
• Synchronized with three rolls can also be independent

• Mixer, vacuum feeders.
• Color dosing feeder（optional).
• One hopper for flakes.