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Automatic Multi-Stations Thermoforming Machine

Applications of Multi-Station Thermoforming Machine

  • Food Packaging: The Multi Station Thermoforming Machine produces trays, lids, and containers with high standardization and cutting accuracy, enhancing food packaging efficiency and quality.
  • Industrial Use: This versatile Multi station thermoforming machine forms durable parts and components with flexible production capabilities, ensuring exceptional reliability and precision in industrial applications.
  • Medical Industry: Create high-quality sterile packaging solutions with the Multi Station Thermoforming Machine, which offers strong, durable materials and user-friendly software for precise control in medical packaging.
  • Consumer Goods: Utilize the Multi station thermoforming machine to manufacture clamshells, flower pots, and nursery trays, benefiting from the 4-post press system for balanced forming and cutting forces.
  • Custom Manufacturing: The Multi Station Thermoforming Machine supports custom manufacturing, enabling the production of tailored products across various industries with its robust design and consistent performance.

Our Multi Station Thermoforming Machine is exceptionally versatile, handling a broad spectrum of materials including A-PET, R-PET, C-PET, BOPS, HIPS, PP, PLA, PVC, and various barrier materials. This advanced multi-station thermoforming machine efficiently produces a wide range of items such as trays, lids, fruit and vegetable boxes, flower pots, clamshells, nursery trays, and plates. Designed to meet the rigorous demands of multiple industries, it ensures flexibility and high-quality production processes.

2D Viewmulti station 2d

Technical Parameters

Model ZHD -680/450 ZHD-700/600 ZHD-800X650
Sheet Materials PP,PET,PVC,PS,PLA PP,PET,PVC,PS,PLA PP,PET,PVC,PS,PLA
Sheet Thickness 0.2 – 2 mm 0.2 – 2 mm 0.2 – 2 mm
Forming Area 680 * 450 mm 700*600mm 800*650mm
Width of Sheet 400 – 690 mm 400 – 800 mm 400 – 900 mm
Forming Depth Upper Mould 30 mm 120mm 120mm
Forming Depth Lower Mould 110mm 150mm 150mm
Speed 15-30 moulds/min 15-40 moulds/min 15-30 moulds/min
Heating Power 80 kw 120kw 150kw
Total Installed Power 100Kw 120kw 180kw
Winding Motor Power 0.55kw 0.55kw 0.55kw
Air Consumption 0.5-0.8 bar 0.5-0.8 bar 0.5-0.8 bar
Dimension 8000 * 2400 * 2200 mm 10000x2400x2500mm 12000x2400x3200mm
Weight 9ton 15ton 20ton

 

Equipment configuration

Forming Station Thermoforming Machine

Forming Station

The forming station is the first critical stage in the Multi Station Thermoforming Machine, located immediately after the oven.

Once the sheet is heated by the oven, it enters this station, where it is expertly formed into the shape of the mold impression through precise stretch and air compression created between the molds.

This meticulous forming process ensures the production of high-quality, accurately shaped products, significantly enhancing the efficiency and performance of the multi station thermoforming machine.

Cutting Station Thermoforming Machine

Cutting Station

The cutting station, either the second or third station in the Multi Station Thermoforming Machine, utilizes a kick station in special cases.

This station ensures high accuracy and speed in cutting the molded sheet, enhancing the precision and efficiency of the multi station thermoforming machine for optimal production performance.

Pillar servo Multistation machine

Pillar Servo Construction

Our pillar offers superior product quality across various shapes, including round, rectangular, oval, and square, even for larger sizes.

This mechanism significantly increases the rate of finished products and ensures more stable operation, making it an excellent choice for high-efficiency production.

 

 

TRIO Motion Controller

PLC

Our thermoforming machine, features a Trio PLC according to standard design, ensuring the stability, high efficiency, and low failure rate of the entire machine.

This advanced system guarantees consistent and reliable operation, making it an ideal choice for high-precision production needs.

Multi Station HMI

Human Machine Interface

 Our thermoforming machine, is equipped with a FLEXEM HMI, known for its advanced industrial grade and high durability.

This state-of-the-art HMI enhances user interaction, ensuring efficient and reliable operation for all production needs..

oven Multi station machine

Oven

Our system boasts seven times the maximum forming area, utilizing advanced little infrared ceramic tile heating for more uniform results.

Constructed with 304 stainless steel for durability, it features Dongtai Tianbao heaters controlled by an intelligent temperature controller for precise temperature management.

The oven structure adopts a pneumatic drawer design for easy access, while safety measures include manual blowing cooling to prevent sheet fall, ensuring safe and efficient operation.

servo multisattion machine

Servo

Our machine is equipped with Delta and Estun Servo Motors, ensuring high accuracy and production efficiency.

These reliable servo motors have been in use for the past 10 years without any errors, demonstrating their exceptional durability and performance in industrial applications.

Multi Station Drive Setup

Servo Drive

Our thermoforming machine, is equipped with Estun Servo Drives, renowned for their high accuracy and production efficiency.

Having utilized these servo drives for all our thermoforming machines, we have experienced flawless performance with no errors, showcasing their exceptional reliability and consistency in delivering high-quality results.

MCB

MCB

Our thermoforming machine, features CHINT MCBs (Miniature Circuit Breakers) for reliable electrical protection and safety. CHINT MCBs are known for their durability and high performance, ensuring stable operation and protecting the machine’s electrical systems from faults and overloads.

winding unit multistation machine

Winding Motor

Our Multi Station Thermoforming Machine features a winding unit with a torque motor to efficiently collect waste sheets and wind them into a roll, which can be conveniently removed at the end of production.

This advanced waste management system enhances operational efficiency and cleanliness, making the multi-station thermoforming machine an ideal choice for high-quality and sustainable production.

Stacking Unit Thermoforming machine

Stacking Section

Our Machine includes a stacking unit equipped with a servo motor and two support cylinders, ensuring smooth and faster operation. This feature enhances the efficiency and reliability of the multi-station thermoforming machine, making it an excellent choice for high-speed, high-quality production.

Out Products

PP ,PET Products Sample

 

Product Features

It can make some products which unable to be made in one station thermoforminging machine, like for example: PLA products, plastic lids or containers which has holes, the packing containers (fruit box, egg trays) with body and cover connected etc.